Estimate wrap consumption

Stretch film usage estimator

Estimate film consumption from load perimeter, wrap height, film width, overlap, layers, pre-stretch, gauge, and extra containment allowance.

Browser-local toolNo upload · No account
Pallet load (mm)
Film and wrap program

01 / Method

How to use this tool

  1. 1

    Measure the load footprint and wrap height.

  2. 2

    Enter the film width, overlap, wrap layers, and achieved pre-stretch.

  3. 3

    Use the result to compare settings and validate it against actual roll consumption.

02 / Model

Assumptions

  • Each turn follows the rectangular load perimeter.
  • Vertical advance equals film width multiplied by one minus overlap.
  • Film density is approximated at 0.92 g/cm³.

03 / Boundaries

Limitations

  • Corners, neck-down, force-to-load, roping, top sheets, tails, breaks, and machine programs vary.
  • Entered pre-stretch must reflect achieved—not rated—performance.

04 / Common questions

Frequently asked questions

What does pre-stretch change?

Higher achieved pre-stretch reduces the supplied roll length needed for the same applied path length.

Why include extra containment?

It provides a simple allowance for top and bottom wraps, corner travel, and tails not captured by a perfect helix.